Durable Copper Condenser Cooler with Superior Thermal Conductivity

• Customization: Available
• Warranty: 1 Year
• Certification: CE, ISO
• Model NO.: Flue gas cooler
• Principle: Mixing Heat Exchanger
• Style: Customized
• Material: Stainless Steel
• Weight (Kg): 100
• Video Outgoing-Inspection: Provided
• Machinery Testreport: Provided
• Maximum Working Pressure: 4.5 MPa
• Frame Material: Galvanized, Galvanize Steel, Ss
• Fin Material: Aluminum, Copper, Ss
• Dimension(L*W*H): Customized
• Tube Material: Copper, Ss, Titanium, Cu-Ni
• Package Gross Weight: 100.000kg
• Transport Package: Steel Frame Wooden Box
• Specification: customized
• Trademark: TUOFANG
• Origin: Henan, China
• HS Code: 73059000
• Production Capacity: 5000

Product Description

Product Description

Flue Gas Heat Exchanger  High-Efficiency Waste Heat Recovery Solution

Key Benefits
 Corrosion Resistance: C276 Hastelloy/Enamel-coated options for acidic flue gas
 Anti-Fouling: In-situ sootblowing system reduces maintenance frequency
 Modular Design: Shell & tube/heat pipe/plate-type configurations available
 Energy Recovery: Integrated steam generation preheats boiler feedwater

Technical Data
 Flow Capacity: 590-17,657,000 SCFH
 Inlet Temp: Up to 1202F (650)
 Outlet Temp: 176~302F (80~150)
 Pressure Drop: <3.2 inHO (800Pa)
 Materials: ND Steel/2205 Duplex/PTFE Lined

Critical Applications
 Power Plants: Coal-fired boiler economizer bypass
 Petrochemical: FCCU flue gas cooling
 Waste Incineration: SNCR system temperature control
 Cement Industry: Preheater tower gas conditioning
 Non-Ferrous Metals: Copper smelting off-gas cooling

Specification

Flue Gas Cooler Technical Specifications
Heat Transfer Core	Material	Carbon Steel (Q235B), Stainless Steel (304/316L), ND Steel (acid-resistant), Corten Steel	For high-sulfur flue gas, recommend ND steel or 316L; carbon steel + coating for mild corrosion.
	Tube/Plate Dimensions	Tubular: Φ25mm–Φ50mm; Plate: 0.6mm–2mm thickness	Plate designs require dust-cleaning considerations.
	Structure Type	Shell & Tube, Heat Pipe, Plate (with cleaning design)	Tubular or heat pipe preferred for high-dust applications.
Flue Gas Side	Inlet Temperature	150°C–600°C	For >500°C, use heat-resistant alloys or refractory lining.
	Outlet Temperature	60°C–200°C	Must avoid acid dew point temperature (to prevent corrosion).
	Pressure Resistance	Atmospheric–0.5MPa	Positive-pressure systems require enhanced sealing.
Coolant Side	Coolant Type	Water (closed/open loop), Air, Thermal Oil	Use coated tubes or filters for poor water quality.
	Operating Pressure	Water: 0.4MPa–2.5MPa; Air: Atmospheric	Closed-loop water systems need pressure-rated design.
Performance	Heat Transfer Area	10m²–5000m²	Calculated based on flue gas flow and temperature drop.
	Heat Recovery Efficiency	40%–85%	Depends on temperature difference and flow ratio.
Cleaning System	Cleaning Method	Sonic Horns, Shock Pulse, Mechanical Rapping (optional)	Mandatory for high-dust flue gas (e.g., coal-fired boilers).
	Cleaning Frequency	Auto mode: Every 2–8 hours; Manual mode adjustable	Correlates with dust concentration.
Corrosion Protection	Surface Treatment	Aluminization, Enamel Coating, Glass Flake Lining	For high-sulfur/high-humidity flue gas.
	Drainage Design	Sloped layout (≥3°) or Bottom Ash Hopper + Auto Discharge Valve	Prevents condensate accumulation.
Structural Materials	Casing Material	Carbon Steel (lined), Stainless Steel, PP/FRP (corrosion-resistant)	Post-WFGD flue gas recommends FRP or 2205 Duplex Stainless Steel.
Standards & Certs	Manufacturing Standards	GB/T 150 (Pressure Vessel), NB/T 47047 (Heat Pipe), ASME (export projects)	Material Certificates (MTC) and pressure test reports required.
Applications	Typical Uses	Coal/Gas Boiler Waste Heat Recovery, Waste Incineration, Metallurgy/Chemical Exhaust	Material selection based on flue gas composition (SOx, NOx, dust).
Custom Options	Optional Features	Bypass Duct, Online Monitoring (Temp/Pressure/Corrosion Probes), Modular Design	For complex conditions or space constraints.

Certifications

Quality Certifications & Accreditations

 As a trusted manufacturer of high-efficiency finned tubes and heat exchangers, we adhere to the strictest international quality and safety standards. Our certifications and accolades demonstrate our commitment to excellence:
 
 International Certifications
CE Certification Our products comply with EU safety, health, and environmental standards, ensuring seamless acceptance in European and global markets.
ISO 9001:2015 Certified Our quality management system guarantees consistent performance, reliability, and continuous improvement in every product.
ISO 14001 (if applicable) Our environmentally conscious manufacturing processes meet international sustainability standards.
 
 Third-Party Testing & Compliance
Material Test Reports (MTRs) Verified chemical composition and mechanical properties.
Performance Testing Independently validated heat transfer efficiency, pressure resistance, and corrosion resistance for long-term durability.

Packaging & Shipping

Company Profile

Henan Tuofang Energy Saving Technology Co., Ltd

  isa professional supplier of finned tubes and ener-gy-saving devices in Henan Province. Our factory islocated in Yanling County, Xuchang City, Henan Prov-ince.We produce laser-welded finned tubes, high-frequency welded finned tubes, pressed welded finnedtubes, energy-saving devices, coolers, and radiatorsAll of these are used for energy-saving and environ-mental protection parts and equipment. All of our products have passed the water pressuretest and the fin welding strength pull-out test. Thesefinned tubes are tested at 100% full load to ensurequality.These finned tubes have compressive, corro-sion-resistant,and anti-oxidation protection. With professional engineer support, efficient salesteam and competitive price advantage, we have at-tracted customers from al over the world. We haveexported to more than 20 countries,including EasternEurope, Poland, Serbia, Türkiye, Russia, the Philip-pines,Malaysia,Indonesia,India, Thailand, the MiddleEast and South Africa.

FAQ

FAQ

1. Q: I haven't done business with you guys before,how can I trust your company?
A: Our company is a gold medal supplier of . In addition, we also have a considerable number of
authoritativecertificates, such as CE, ISO9001, and ****** on-site inspection certificates. I hope the above content is
convincing enough.
2. Q: What is the minimum order?
A: Yes, our company mainly deals with wholesale deals, but if you insist buying one piece, or you just need one piece, we wouldbe
very likely to make the MOQ as 1 piece for you though.
3. Q: How can I get a sample to check your quality? How long can I get the sample?
A: After price confirmed, FREE SAMPLE could be provided for your evaluation.After you confirm the sample details, the samples
willbe ready for delivery in 3-7days,and will be sent to you via express and arrive in 3-5days.
4. Q: What payment methods your company accept?
A: We accept T/T, L/C, Western Union, Paypal.
5. Q: What's the shipment terms and delivery time of your company?
A: FOB,CFR,CIF,15-50days
6. Q: Do you give any discount ?
A: We'll surely try our best to help you get those by the best price and good service at the same time.